Comparison of integrated molding and split solution

Monolithic forming vs. Modular assembly

Scheme typeIntegrated Molded Structure (MIM)Split assembly structure
Thermal resistance performanceNo contact thermal resistance, shortest heat transfer path, higher efficiency.There is contact thermal resistance at the interface, and the overall thermal resistance is 10% -15% higher.
structural strengthStrong rigidity, excellent resistance to vibration and thermal shock.The assembly interface is weak point, easy to loosen and crack.
Manufacturing and efficiencySingle-step molding, short cycle, lower unit price after mass production dilution.The multi-process circulation cycle is 30% longer, the labor cost is high, and the unit price is higher.
yield controlThe yield is stable at over 98%, and the quality is highly consistent.The yield decreased due to the problems such as virtual welding and assembly deviation.